Compressor oil cools, provides lubrication and protection to the components made of metal in the compressed air system. The selection of the appropriate type and amount of compressor oils is vital to extending your equipment’s lifespan as well as protecting your investment.
Donaldson’s air-oil separators with wraps come with our exclusive Synteq XP coalescing media to aid your system in meeting minimal requirements for carrying over oil whilst ensuring efficiency and high performance. This can help reduce the use of energy and prolongs the life of equipment.
Factors Affecting Oil Performance
Compressor oil is an essential element of a well-maintained compressed air system, managing wear and tear between the moving parts in the compressor. It also provides cooling for your compressor. Also, it reduces the presence of contaminates in the system.
In a well-maintained compressed air system The ratio between condensate and lubricant will be less than one part per million (ppm). This kind of contamination may create problems for the food processing plant in the event that it comes into contact with food.
Making use of compressor oil that is food grade removes the possibility of contamination. In addition, it decreases costs for collecting and dispose of oil contaminated condensate. Additionally, it reduces the amount of energy used to overcome pressure drops in filters, regulators and hoses. Plus, it can help users achieve less unloaded horsepower for your compressed air system. These can all result in significant savings over time. Based on the application you are using, you may be able get even greater efficiency by selecting the oil-free option for your compressor.
Factors Impacting Compressor Oil
Many factors alter the performance and life span of oil for air compressors. Understanding these factors and selecting a lubricant that is optimized for the particular machine in your plant can improve operational effectiveness and lower maintenance costs.
Most air compressors employ mineral or standard oil, which is less expensive as synthetic oils however may not be able to provide sufficient lubrication at extreme temperatures or under heavy pressures. Furthermore, mineral oils can oxidize, forming varnish within the compressed air system, which can increase energy use and could cause damage to pneumatic equipment and equipment.
A high-quality air-oil separator is the most important piece of the equipment to ensure clean, oil-free air. Donaldson’s wrapped air-oil separators are made available with a variety of media. This includes their exclusive Synteq XP coalescing media, which offers long life and superior performance that helps achieve low carryover specifications. This allows for energy savings, less oil recirculation and decreased restriction within the distribution system.
Oil Quality and Performance
Oil for engines is primarily used to act as a friction-fighter. A micron-thin layer of oil is between metal surfaces that dau may nen khi truc vit are not lubricated that rub against one another as well as overheating, which can cause serious damage. The amount of energy required for overcoming this friction demands a careful formulation of the oil for ensuring that it’s minimal as is possible, without impacting the shear force to shear rate characteristic needed for efficient operation.
Air compressor oils are a critical element of your compressed air system and a well-planned selection for storage, maintenance, and troubleshooting are all important to the effectiveness of the system. If you want to get the most out of your investment pick a top quality oil that is designed for the specific use.
Using a food grade oil is an additional step to improve oil’s quality and ensures it’s safe to applications in food-related environments. products are handled. These kinds of oils are designed to be tasteless in color, odorless and colorless. have the ability to meet highest permissible level for the FDA’s H1 lubricants, which is 10 parts for every million (ppm). The usage of this kind of oil will reduce the risk of contamination and boost the performance of your overall system.
Maintaining Compressed Air System Efficiency
It’s essential to have insight into the compressed air system, especially the demand side for identifying energy saving opportunities. This is more than just a routine inspection and changing filters. The more extensive approach is taking a look at all the aspects of the system starting from piping up to equipment for use at the end.
Inspect piping for excessive pressure drop that restricts flow and drives up energy demand. To reduce the impact of this problem, it starts by picking the appropriate size of piping for the system and its planned use.
Correcting air leaks is often the most significant opportunity to make energy efficiency since they are responsible in the vast majority of energy waste. Repairing or inspecting these air leaks often is a key aspect of maintaining preventively.
Examining compressors for loose connections the belt, condition of the belt, hot spots and painting conditions and also monitoring the level of acoustic noise as well as bearing temperatures and vibrations help ensure efficient operation and decrease operating costs. Using Donaldson high-end air-oil separators, with reduced oil carryover saves energy by keeping the highly engineered and costly lubricant inside the compressor exactly where it should be.